How to Install and Remove Carbon Fiber Parts

Introduction

Installing carbon fiber aerodynamic components correctly is essential for both aesthetics and long-term durability. At Revozport, every part is designed to fit precisely, but proper surface prep and bonding ensure it stays secure under high-speed loads, vibration, and heat.
The following guide explains how to achieve a professional-grade installation using premium automotive tape systems such as 3M VHB.

Why Use 3M VHB Tape

• Very High Bond strength: Closed-cell acrylic foam adhesive conforms to micro-surface irregularities for maximum grip.
• Durability: Resistant to heat, UV, moisture, vibration, and chemicals.
• Clean finish: Eliminates visible hardware and reduces the need for drilling.

Pre-Installation: Surface Preparation

1. Ambient and Surface Conditions
• Ideal substrate temperature: 60 °F – 80 °F (15 – 27 °C).
• Avoid freshly painted or wrapped surfaces until fully cured.
2. Clean Thoroughly
• Wipe both bonding surfaces with a 50/50 mix of isopropyl alcohol and water.
• For oily or dirty areas, clean first with a degreaser, then finish with IPA.
• Use only lint-free towels to prevent residue.
3. (Optional) Abrade or Prime
• On very smooth or coated surfaces, light abrasion or an adhesion promoter (e.g., 3M Primer 94) improves bond strength.
• Check compatibility with paint protection film (PPF) before using primer.
4. Mask and Align
• Use blue painter’s tape to mark alignment and protect adjacent paint.
• Mask any areas where tape should not contact.

Tape Application & Installation

1. Cut and Apply Tape, if not already installed by Revozport
• Select correct width/series for the part.
• Apply without stretching; use a roller or firm pressure (~15 psi) for full contact.
• Trim edges flush with a sharp blade.
2. Remove Liner & Align Part
• Peel 1–2 inches of liner at each end let it hang loose.
• Hold the part in place, then pull the liner out slowly while pressing the part into position.
• Once the tape contacts, repositioning is not possible.
3. Apply Final Pressure
• Roll or press evenly across all surfaces.
• Ensure corners and edges are fully seated.
• Support larger parts with painter’s tape or temporary straps.
4. Curing Time
• 20 min ≈ 50 % bond
• 24 h ≈ 90 % bond
• 72 h ≈ 100 % bond
• Optional: moderate heat (~65 °C for 1 h) accelerates curing.
• Avoid high-pressure washing or track use for at least 72 h.

Removal & Re-installation

• Use fishing line or nylon cord in a sawing motion to separate the part from the panel.
• Remove residue with a rubber eraser wheel, or your fingers; finish with an IPA wipe.
• Always use new tape when reinstalling and repeat full prep steps.

Revozport-Specific Tips

• Revozport parts typically include pre-applied VHB tape for consistent adhesion.
• For curved surfaces, use multiple narrow strips for even pressure and flexibility.
• Ensure full contact along the bonding area to prevent lifting at high speed.

Recommended Products

• 3M VHB 5952 or 5962 Tape
• 3M Primer 94 (optional)
• Blue Painter’s Tape
• IPA (70–90 %) Solution
• Plastic Trim Roller