Tips & Tricks for Installing Carbon Fiber Body Parts

Introduction

Proper installation ensures your aero performs and looks as designed. Even the best carbon fiber component can fail prematurely if fitted without care. Use these proven techniques for professional-grade results.

1. Mock-Up & Alignment

• Test-fit all parts before removing tape liners or tightening bolts.
• Use painter’s tape to mark edges, align gaps and verify clearances.
• Check door, trunk, and wheel-arch clearances before final fit.

2. Protect the Work Area

• Mask surrounding panels to avoid scratches.
• Use fender covers and microfiber towels around work surfaces.
• Keep sharp edges of carbon pieces wrapped until installation.

3. Installation by Part Type

Front Lips / Splitters

• Combine adhesive tape with bolts or screws for load-bearing strength.
• Begin at the center and work outward evenly.
• Use washers or bonded inserts to distribute load and prevent cracking.
• Hand tighten all fasteners, no power tools.

Side Skirts

• Test fit first and ensure it is correct for where it is being installed and correct side.
• Align from the rear wheel arch forward for best panel match, tape in place if needed.
• Peel back 1-2” of the liner so once the skirt is held in place, you simply grab and pull.
• Support the skirt during curing with painter’s tape or clamps.

Rear Diffusers & Canards

• Mock up all hardware loosely, then tighten from the center out.
• Press taped areas first before securing bolts to prevent stress points.
• Hand tighten all fasteners, no power tools.

4. Fitment Techniques

• Apply light heat to help tape conform around curves.
• Surfaces must be clean, dry, and wax-free.
• Never force a carbon part into alignment—stress leads to cracks.
• For track use, consider rivnuts or polyurethane adhesive for extra retention.

5. Final Checks

• Verify uniform gaps and clean off tape residue.
• Re-torque hardware after first drive.
• Avoid moisture exposure for 24–48 hours while adhesives cure.

Recommended Products

• 3M VHB Tape (pre-installed on most Revozport parts)
• Blue Painter’s Tape
• Torque Wrench & Rubber Washers
• Heat Gun (low setting)
• Microfiber Towels